Anarchist’s Tool Cabinet

Woodworking nerds among you will recognize the play on words in the title here.  Christopher Schwarz’s recent book, the Anarchist Tool Chest has been the topic of previous posts and is must read for woodworkers, especially those interested in hand tool woodworking.

Schwarz argues that his chest design is essential for occasional mobility (you can put it on wheels), ease of viewing all of your tools at once, and, perhaps most importantly, protection from rust inducing dust.  I accept all of those arguments.  However, my tiny shop simply doesn’t have the space for a tool chest–especially one that can hold all of my hand tools.  So, I used Schwarz’s design essentials to build the cabinet pictured here.

Schwarz’s chest is designed to last a lifetime, and as most of his other creations described in the book, as “the last one you’ll ever need.”  I appreciate that sentiment–I hate to replace or throw things away.  Nonetheless, I was not willing to build an immutable case that I’d be stuck with for the rest of my life if I didn’t like it.  So, my shelves are adjustable; the back can be removed; the drawers are held together with hide glue (which steam/hot water can loosen), and the web of drawer frames is not glued in place (it’s just a tight, friction fit).  The big case is made with through dovetails and hopefully won’t need to be adjusted, because it’s glued with Titebond III.

Giving credit where credit is due: I attempted to spread Christopher Schwarz’ tool chest design into a wall-hanging cabinet.  I copied the idea for the shelf holding the bench planes from Christian Becksvoort’s design (the shelf is on a hinge, which lifts up and allows for extra storage for various plane do-dads).

I haven’t yet decided what I’ll use all the shelves for.  The top shelf is spaced to hold joinery saws, but I actually like keeping those on the rack above the bench.  They might hold moulding planes, if I ever go that route…we’ll see.  I actually hope not to accumulate too many more tools–I get by pretty well with what I have.

Wood choice: case = Poplar.  I initially planned to paint it, but I like the natural look.  The shelves are made from scrap, Birch plywood.  Drawer sides on the bottom drawer are made from Pine, the rest are Poplar.  The handles are made from Walnut scraps.






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A meditation on trees/Sappy New Year

I think as woodworkers, or furniture users, and even just people in general, we forget the process of wood coming from once-living trees.  In the same way I think people forget their hamburger was once a living, breathing, cow, their bread a big field of grain, and their french fries a field of mounded potatoes.  It’s easy to forget: modern life makes furnishings and food, among so many other things immediately available.  I’ve written on the power of slowing down in previous posts; today though, I’m thinking about trees.  If you have no interest in a woodworker waxing poetic and philosophical, you should probably just go look at the Lie-Nielson, Fine Woodworking, Popular Woodworking, Powermatic, or other all woodworking, all the time, website.  I’m about to go all English major on you…

If used for fine furniture, a tree never dies.  I think Nakashima deserves credit for that notion…I’ve heard him referenced as having said that a proper piece of furniture re-creates the tree from whence it came.  And frankly, I think this is the best way for a tree to go.  Sure, we use trees for so many things: lumber for houses, decks, and other structures, firewood, mulch, boats, and baseball bats, just to name a few.  But a piece of fine furniture puts the tree on display in a way few other things can.  It adds warmth to a home much longer than a burning log can; and it allows us to study its grain, its lines, and the various challenges the trees has faced and survived.

So why do I love on trees so much?  Well, I think they’re looking out for us in ways few other things–or even people–can or are willing to do.  This was foremost in my mind during a beautiful fall As we enjoy some beautiful fall season.  The changing colors of leaves in the fall is something that I think is universally appreciated.  And yeah, the variety of naturally changing colors is beautiful; but the fact that it comes as the days shorten, day light wanes, and thoughts turn to cold winter days–perhaps at the time we need some natural beauty the most–our tree friends are there for us…putting on a show.

You might now ask yourself, if those trees are so great, why don’t they keep those beautiful leaves all winter?  Well, there are scientific explanations but that won’t do for this meditation.  Instead, it seems to this tree lover that the trees, at the point at which we need it the most, get their leaves out of the way to let what little daylight we have find its way to us.  “Here,” say the trees, “we’re going to take the winter off, catch up on some rest, just chill out.  While we’re doing that, why don’t we get these leaves out of your way and let these few rays of sun make their way into your day, help bring some light into your home and your day.  You’re welcome.”

As if this weren’t enough, a naked tree is a beautiful thing to behold.  At a time of year when things  can look pretty bleak in nature, naked trees expose themselves to the world.  The twisted limbs and branches reaching towards the heavens add texture and intriguing patterns against what is sometimes a snow-covered ground with a gray sky backdrop.  Some days, those trees are the only the thing that  separate a vanilla sky from a snow white ground.

As we tire of these patterns, and the snow and cold, the trees are there for us again.  In spring, as the days lengthen and flowers bloom, trees add what Robert Frost wrote about in “Nothing Gold can Stay”…those first infant leaves are luminescent, buzzing with energy, pushing us out of our winter funk and seemingly adding minutes of daylight to each day with their shining leaf blossoms.

Trees are in their full glory in summer.  And where would we be without their shade, their oxygen, their natural scrubbing of the air we breathe.  And though I know they aren’t actually making the breezes that can make a hot day more bearable, they do seem to help that breeze along, encouraging it to carry on…and they certainly signal the coming breezes for us to take advantage of with a gentle rustle of their leaves.

So, thank your favorite trees…they’re looking out for you.  And enjoy your real wood furniture…it’s sometimes overlooked, despite its constant efforts to improve your comfort, just as it was sometimes overlooked in its former life.

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A table with inner beauty

As a philosophy major, I spent a lot of time in college talking about tables.  It’s the example we used when talking about Plato’s forms.  Fast forward 10+ years and I’m all about tables again, which are becoming one of my favorite things to make.  In fact, some of my friends at work jokingly ask me what I’m making in the shop and answer “a table” before I have a chance to speak for myself…but at least I’m not alone.

There are countless variations of this simple form.  Tables help define and organize our space, serve multiple functions, and can display beautiful wood (or other materials) while doing these wonderful things.  They also come in handy when eating meals.

So, when a friend and colleague moved into a new apartment and asked me to build a table for her, I was eager to do it.  (I will make a new dining room table for our house, but other than that, we’ve maxed out our table space).  We settled on a Shaker style, without a lot of design frills.

Many have said you can’t improve on the Shaker design…and I think they’re right.  So, rather than try to challenge them, I slipped in a few details that I think make this table unique, while hewing pretty closely to the standard design.

The first, and probably most striking, is the drawer sides.  I used Curly Maple (a personal favorite).  Some woodworkers and furniture snobs will think this is wasteful because drawer sides are rarely seen.  Most drawer sides are Poplar or some other plentiful, inexpensive (read: drab, boring) wood.  However, I like the idea that this table has some “hidden beauty” that will only be known to me and the owner (and the 2-3 people that read this post–hi mom, hi dad!).

When it came time to install the bottom shelf (which I don’t believe is really part of the traditional shaker design), I decided to use the same trick with the shelf brackets and fit what had been scrap pieces of wood into a useful, if not flamboyant role.

Since I had gone all out on the drawer sides already, I decided to maintain that momentum and use a piece of Cherry for the drawer bottom and back.  The back is through dovetailed; the bottom is solid wood chamfered to fit into a groove; the grain is situated to allow the bottom to move with the seasons and not explode the drawer (maybe I’ll save the exploding drawer design for another table–any takers?).

All said, it is one of my favorite projects.  I like the proportions in the design and the high-level of detail/hidden beauty I was able to include.  In a later post, I’ll tell the tale of how the router ate through a drawer side during construction and led to my newest tool–the Veritas plow plane (so long router table…)

P.S. My talented wife made the stained glass quilt in the photos.

 

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Not so fine woodworking

Lately, I’ve been spending a fair amount of time using my woodworking skills and tools on projects that are not fine furniture.  But I’ve taken these opportunities to practice my fine furniture building skills…and enjoyed the thrill of finishing projects in just a few hours.  Greater still is the thrill of building things, that are sturdy, inexpensive, and custom made to fit a specific space and user; and the fact that a crummy version of all of these things probably could have been purchased somewhere, but weren’t, makes me very happy (see anarchy post).

First, I built some cedar garden boxes.  My wife and I like to grow some of our own food and raised beds are ideal in our little urban plot.  However, most cedar beds around here are ugly…and I also wasn’t very interested in just cutting and screwing some boards together.  So I dovetailed them…it was much more challenging than I initially thought it would be, but it turned out to be great practice and tested some problem solving skills.  Primarily, as a 5 foot 6 inch guy, cutting dovetails, by hand, on the ends of 6 foot long boards was a little challenging…but they came out looking pretty good.  No glue.  No screws….just joinery.  Best of all, I added a little class to a humble structure that will be home to some veggies.

This little endeavor inspired my next project.  A neighbor wanted some help building a compost system.  Essentially, he wanted two boxes–one with a mesh bottom to sift in-process compost, and one with a bottom to catch it.  He paid me with some homemade gourmet cookies.  Again, I could easily have cut some boards and hand-jammed that sucka together in less than an hour.  But I want this thing to last…just because garden-grade cedar is cheap doesn’t mean we should treat it as being disposable, right?  Besides, cutting dovetails in cedar is incredibly challenging…the wood wants to pull your saw…pieces crumble away…it’s a far cry from the Cherry I usually work with.  The universe rewarded me with some pretty nicely fitting dovetails, which are always a joy to see come to life.  (I used some scrap pine for the “catch box”…it won’t be as exposed as the cedar box).

ready to make dirt

The last project on this post is a bicycle stand.  My wife and I have struggled with where and how to store our bikes.  Over the years, I’ve bought several, none of which worked well or were easy to use.  So, we stopped using them, and started to lean the bikes against walls, a chest freezer, or whatever immobile object we could find (occasionally each other, if we stopped moving for too long).  Finally, I decided one day to design and build a solution.  The joy of this project was in the design, which, as you can see, is incredibly simple.  Once we found a space for the bikes that made sense, I measured the space and went to the shop with those numbers, some boards, and a pencil.  Having lived with a lot of bad solutions and never really having experienced  a good one, I didn’t really have a touchstone.  Furthermore, it had to be sturdier than a lot of the things I build as most tables and bookshelves don’t have bikes jammed into them multiple times a day by hurried bike commuters.  Finally, I wanted to build it with whatever construction grade lumber I had laying around.

So, I puzzled over it for a bit…then I remembered the clever design of the bike rack I use at work…basically immobile chocks for the base–your wheels roll in and don’t really move forward or backward.  Then, I noticed the 2X4 leaning up against the workbench, and I had it.  A more clever designer probably would not have needed the hour or so that I did.  But the discovery of this design was a nice experience.  Moreover, the simplicity and usability of this design, really make it beautiful.  And my wife likes it, which is always good.

Bike stand, standing bikes

 

 

 

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Wisdom from Krenov

Here’s an excerpt from James Krenov’s A Cabinet Maker’s Notebook.  The words really resonated with me:

“I stand at my workbench.  Shavings curl from the plane in my hands, swish and slide, as I rock to the motion of work.  The smell of fresh-cut wood, a slick, silvery yellow surface gleaming under the tireless plane, and a feeling of contentment.  Nothing is wrong.  Here am I, here is my work–and someone is waiting for the fruits of these fleeting hours.  My contentment is bound by the whitewashed walls of my little cellar shop, by stacks of long-sought woods and their mild colors and elusive smells, by the planked ceiling through which I hear the quick footsteps of a child–and yet it is boundless, my joy.  The cabinet is taking shape.  Someone is waiting for it.  With a bit of luck, it will be liked, given continuity in a life of its own.  Hands will caress this shimmery surface, a thumb will discover the edge I am rounding.  An edge rounded with my plane.  An edge cut rounded, but not sandpapered–a sensitive finger will understand its living imperfections and be pleased at the traces left by sharp steel on hardwood.  Through the years this edge will be polished, change tone, gleam in mellowness.  Yet always it will bear the marks of my favorite tool.”

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Trestle Table build

I recently finished the construction of my latest project, a Shaker-style trestle table.  The table was built with help from Thomas Moser’s How To Build Shaker Furniture: The Complete Updated & Improved Classic.

There are a few interesting anecdotes about this table.  First, the top is one, big, single Cherry board–it was about 16 inches wide in the rough, which is pretty rare around here–and it’s about five feet long.  I found this board months ago when I went to the wood store for something totally different.  As I walked back to the stacks, there it was, on top of a new pile that had just arrived.  It called out to me…without thinking, I pulled the board onto my cart, forgot what I initially came for, and kindly asked the milling team to make this behemoth flat and smooth for me.

That was months ago…and luckily for me, the months of changing humidity in the DC swamp didn’t affect the board too much.  I did have to spend some serious time re-flattening the board, but that was mostly because the board is so dang wide, not because it was extremely cupped.

Wide board: great time to try out my bread-boarding skills.  I had good luck here…and got to use my new Veritas shoulder plane to perfect the fit.

When it came time to attach the bread board, I did have some tear-out on the dowel holes, so I did some woodworking dentistry (cut out the damaged wood, inserted a filling).  This was an extremely small inlay (it’s a 3/8 inch dowel), but I’m relatively happy with it.

The final challenge was the pinned, through mortise and tenon joint.  This was my first attempt at this joint.  It won’t be my last.  I love this joint.  The M&T is the foundation of traditional joinery but few people ever see it.  The uninitiated think the joint is held with screws or magic; this variation just lets the joint sing its own praises.  Sure, fitting those four pins is a challenge, but they look cool and give the joint some added strength.

So, after finishing the table, I’m realizing it doesn’t really fit anywhere in my house…it might go up for sale after I’ve put on the finish.  But it will be very hard to part with…I’m sure I can reorganize the guest room to make it fit…we’ll see.

 

 

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Embracing imperfection

We’ve all heard someone say, “What doesn’t kill you makes you stronger.” This quote, originally from Nietzsche, has since become a platitude that is sometimes meant to console, but is probably more often employed when things just stink and the speaker doesn’t know what else to say. In common usage, I think the idea is to recognize that challenges (physical, mental, or emotional) help us to grow and gain strength and character. Put another way, without challenges, people–and pieces of wood, in turns out–can be pretty boring.

Our relationships, experiences, challenges, successes and failures are what we’re made up of. This is what we share with the world and what we enjoy from our interactions with others. Our ability to relate a tale of triumph with humility or a tale of failure with humor is often the way we relate to new acquaintances and deepen bonds with old friends.

Wood also tells its stories. The straight grain and muted patterns we see in commercial furniture indicate the tree (or that section of it) probably lived a safe, boring life–probably one in which it was protected by trees who faced and survived the challenges of storms and disease. Although trees cannot regale us with a well-told tale over a beer, they can capture us with their beauty…beauty that is unique and serves as the hard won metal of an eventful life. Whether it’s the dark spaulting marks in light Maple from a fungus, or even just the tree’s normal growth of branches forming knots in the wood. All of these distinctions of the tree’s experience give their wood character, depth and interest.

Working with these pieces can be more challenging–the grain is less predictable, the finish is trickier to apply, and its hard to match with other boards from the same species.  Nonetheless, the dividend for the work is unique beauty.  Kinda like us.  As with people, I like to embrace these idiosyncrasies and celebrate the unique patterns…even if its more challenging, it beats boring and predictable.

 

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Time is on my side (yours too)

Technology has done some wonderful things.  Computers, iPods, the internet, without question, increase our quality of life, facilitate new innovations, and allow us to communicate faster than ever before.

Over the course of my young life, we’ve transitioned from cassettes, to CDs, to MP3s and are now moving towards online streaming for all of our recorded music needs.  I remember researching journal and magazine articles in the library using paper bound books to find out when articles on various topics were published and then requesting either the old hard copy or looking at it on microfiche.  Letters to friends and family were written by hand and, as such, usually required multiple drafts.

I’m embracing today’s technology, but, there is a price.  As a kid, if I liked a song on the radio, I had a few options: save up enough money to buy the whole album, wait for my birthday or Christmas, or sit by the radio and record the single song on a cassette tape.  Both required patience and a little strategy.

Today, there is little patience or strategy involved in this same act.  You want to hear a song? Enter it into the streaming player’s search box, or download the single song for a buck.  Easy.  It’s no longer necessary to hunt around the library or book stores for rare books or articles–there’s an app for that.  And a few emoticons and OMGs can constitute a letter to a friend or family member.

None of that is necessarily a bad thing (though I’ll pass on the emoticons), but I think it does have a profound effect on us.  The time required to save up for and buy an album or sit and draft and re-draft a letter increased the value we placed on those things.  It also allowed the power of reason to intervene and moderate emotional responses: perhaps MC Hammer’s new album isn’t worth 2 weeks’ allowance….

But today, we’ve all made the rash purchase of something we didn’t need after clicking the link in its review, or snapped off a quick snarky email or blog comment after quickly reading something online…and probably regretted it later.  I wonder if without our rapid communication and consumption machines our better angels might not have intervened and prevented those regretful actions.  But the technology is not going away, so I’m trying to practice slowing down…taking advantage of the technology where its appropriate and embracing its absence when I can…and the woodshop is a great place to start.

I’ve found that the less I concern myself with the time taken to complete a project, the more pleased I am with the results.  The joints fit better, the proportions make more sense, and the piece just plain looks better; and extra time taken to achieve it, was probably very little in the grand scheme of things.  Conversely, expecting the expedited results common with today’s technology, invariable results in furniture becoming to firewood and thumbs becoming nubs.  This, in a way, is the approach of the craftsman (though most craftsman are much faster than I); and its becoming something I am trying to turn to outside of the shop as well.

 

 

 

 

 

 

 

 

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Anarchy in the wood shop?

When you hear the word, “Anarchist” you probably don’t think of guys like Christopher Schwarz and Roy Underhill.  When I think of anarchists, I think of people with mohawks breaking stuff and yelling, “anarchy,” while making the metal sign.  I don’ think of these two aforementioned woodworkers.

Nonetheless, if you’ve seen Roy Underhill’s PBS show in which he demonstrates ancient woodworking techniques, you know the guy clearly doesn’t subscribe to whims of popular culture.  In fact, the opening his show clearly depicts him walking in his own direction, tools in hand, directly away from the daily grind.

Chris Schwarz’s new book from Lost Art Press, The Anarchist’s Tool Chest, (dedicated to Roy Underhill) breathes new life into this word and explains that by learning proper woodworking skills and techniques, and eschewing the corporate demand to simply fill your shop with tools, you too, can be an anarchist–no mohawk or yelling required.  In fact, just the opposite.  Buy quality tools, maintain them properly, and practice and employ proper techniques, and you can free yourself not only from poorly made, imported furniture, designed to self-destruct, but from dangers of consumerism and debt as well.  Doing so is almost certain to reduce any yelling urges you may harbor.

This message is important in a time when fewer and fewer of us understand the physical world around us and how to responsibly take and use what we need from it.  Shop classes are being cancelled, people throw out broken machines rather than fix them, and our greatest entrepreneurial innovations all seem to focus on new web applications rather than tangible goods.  Not understanding the workings of the things we use daily makes us more vulnerable to poorly made goods, and more dependent on companies that are less interested in meeting our needs than ensuring we are repeat customers.  I’ve found that in a few years of woodworking, through interaction with tools and wood, that I’ve come better appreciate the time required to produce quality and attribute more value to the work of other artisans.  Moreover, other physical and mechanical tasks have become easier, I find solutions to physical problems more quickly, and I’ve avoided calls to plumbers, electricians, and of course, carpenters.  Investing time and money into learning the skills has paid back in this increased freedom.

You can read an email I sent to Mr. Schwarz, as well as other readers’ responses here.

I found the book so influential and such an apt characterization of my own woodworking passion, that I preempted another post I intended to use to open this site.  I highly recommend it to anyone…however, much of the book contains detailed descriptions of hand tools, which will limit the interest to the non-woodworkers out there.  Another recommendation is Matt Crawford’s Shopcraft as Soulcraft, which makes an important argument about the value of the manual trades.

 

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